Determination of Acrylic acid emissions from industrial process by HPLC

INTRODUCTION

Acrylic acid vapours is primarily confined to production processes because most acrylic acid is used as a precursor in the production of a variety of different acrylates. The alkyl esters of acrylic acid are used to produce a number of products including acrylic fibers, emulsion and solution polymers, and surface coatings. Some of the free acid is used to produce polyacrylic acid, which has industrial uses as a thickener, flocculants, and binder

Acrylic acid is a polar acidic compound. It is adsorbed on silica packed in silica tube through hydrogen bond. Due to its higher surface area it is an effective sampling media for adsorption of low molecular weight, polar substances.

A known volume of Acrylic acid vapours withdrawn through two silica gel tubes connected in series. Samples are desorbed in methanol-water (1:1) and analysed by high performance liquid chromatography (HPLC) using an ultraviolet (UV) detector.

Sampling Procedure

Apparatus

A personal sampling pump which can be calibrated to within 5% of the recommended 0.1 L/min flow rate while the sampling tubes are in line.

Glass tubes of 5 to 10-cm length with a 4-mm i.d. and a 6-mm o.d. length 70 mm are packed with 75 mg front and 150 mg back section of 20-40 mesh size

2. Sampling Technique

Connect two small sampling tubes in series using a small, red plastic cap with the end removed to join the two tubes together. Label each tube in order to distinguish the front and back tubes. Use a portion of tube to attach the sampling tubes to the pump and then attach the sampling device to the process emission out let . Turn on the personal pump and begin to record the total sampling time. Discontinue sampling at the appropriate time.

After sampling for the appropriate time, disconnect the sampling tubes from the pump and seal them with plastic end caps. we used two silica cartridge in a series. For assurance of full sampling efficiency. Here humidity and temperature plays a crucial role in retention of acrylic acid adsorption on silica. For humidity control we used silica gel impinge and glass tube with glass wool . To avoid the loss of analyte we desorped the cartridge in (1:1) methanol-water soon after the sampling.

Sample preparation

A dynamic desorption method was used to extract the sorbent material since considerable difficulty was encountered in quantitatively transferring the silica gel tubes to a small vial for solvent desorption. This is accomplished by first attaching the sampling tube to the end of a 10-mL vertically-mounted glass syringe using a small section of plastic tubing. With the plunger removed, methanol/water (1:1) desorption solution is added to the top of the syringe and the eluting solvent is collected in a 5-mL volumetric flask. Gentle pressure can be applied to the system with the plunger in place, A second, 5-mL rinse of the sampling tube is collected, to insure a thorough desorption. The two 5-mL rinse solutions are then ready for direct analysis by HPLC.

Analysis

3.5.1. HPLC conditions:

column:	25-cm × 4.6-mm i.d. stainless steel column packed with Zorbax 8-Fm ODS-bound, spherical, silica particles
mobile phase:	96:4 (v/v) water/acetonitrile containing 0.1% by volume phosphoric acid.
flow rate:	1 mL/min
UV detector:	210 nm
injection volume:	25 µL

Standard preparation:

Stock standards of acrylic acid are weighed in volumetric flasks and diluted to volume with methanol/water (1:1) to give a solution of approximately 1000 mg/L concentration.

Calibration curve preparation:

Appropriate dilutions of the stock standard in methanol/water (1:1) are made to give working standards in the 10 to 300 µg/mL range

Standard Curve of Acrylic Acid
SL NO.	Conc. (μg/ml)	Area (mAU)
STD -1	10	1978
STD-2	50	9380
STD -3	100	18124
STD-4	300	50549

Accuracy and Precision

The average percent recovery of acrylic acid repeat analysis of sample onto silica gel tubes samples concentration was relative standard deviation 8.80 % . Repeat analysis of three samples RSD value were found within 10 % of acceptable limit

Description of sample	Volume of air (m³)	Concentration in µg/ml	Concentration (mg/m³)	Concentration (ppm)	RSD %
Experiment -1	0.015	154.666	51.56	17.50	8.80
Experiment -2	0.015	169.922	56.64	19.23
Experiment -3	0.015	142.549	47.52	16.13

Calculations

A linear least-squares fit of standard concentrations versus response is determined. The response values of the sample are used to determine the concentration from the equation.

The air concentration for a sample in mg/m³ is determined from the following formula:

mg/m³ =

(µg/mL acrylic acid in sample) (5 mL desorption solution) (1 mg)

(air volume in cubic meters) (1000 µg)

The result converted to ppm at 25°C and 760 mm Hg:

ppm = (mg/m³)(24.46)/72.06

24.46 is the molar volume at 25°C and 760 mm Hg
72.06 is the formula weight for acrylic acid

Results and discussions:

*Description of sample*	*Volume of air (*m³)	*Concentration* in (µg/ml)	**Concentration (mg/m³⁾**	*Concentration* (ppm)
Silica front Cartridge -1	0.015	273.425	91.14	30.94
Silica back Cartridge -2	0.015	0	NA	NA
Field Blank Cartridge	--	0	0	0

Conclusion

The developed method was precise and accurate for determination of acrylic acid in air by HPLC. The recovery percentage was found to be within acceptable limits. This method can be used for routine analysis of acrylic acid particularly from process emission. This is of immense importance of predicting air contamination status

Contributed by: Pradip Bag & Rituparna Mukherjee

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Determination of Acrylic acid emissions from industrial process by HPLC

Testimonial

Mitra S.K. have added value to our business process by effective inspection, strict quality control and timely response. It is a pleasant experience to work with “Team Mitra S.K.”. We hope the same service level will continue in the future too....

Sirsendu Mukherjee

Mitra SK Inspection Gulf LLC has been appointed by us and the services provided by them has been up to the mark and as per our expectations....

Ajay Mathur

Amar Singh Gohil

The Inspection services provided by Mitra S. K. Inspection Gulf has been prompt and accurate and has been in the line with our expectations....

Naser Bustami

We would like to express our high appreciation of the business association our company had with Mitra S. K. as a testing and inspection house for their quality of service, good documentation and reporting during the job ....

R. Jeyakumar

Tulus Situmeang

Their job was excellent and showed Mitra S.K. differential from others....

Geraldo Pimenta

Konstantin Gertsen

We’ve been pleased with the improvement we have seen in CIQ results, and Mitra S.K’s reports have certainly helped us to resolve any disputes with our customers in a more timely manner….....

Brian Mcdonald

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